For many vehicle shoppers, what goes into an SUV matters. So does where it comes from.
That makes the latest recognition for two familiar Ford SUVs especially noteworthy. The 2026 Ford Expedition and Ford Explorer were both named among Cars.com’s most American-made vehicles of the year, ranking in the top 15 of the 86 vehicles that qualified for the 2026 American-Made Index.
The recognition goes beyond where the assembly plant is located. Cars.com looks at several factors tied to U.S. vehicle production, giving shoppers a broader view of what “American-made” can mean.
What Goes into the American-Made Index?
Cars.com reviewed nearly 400 model-year 2026 vehicles before determining which qualified for its annual index.
The ranking considers five primary factors:
- Final assembly location
- U.S. and Canadian parts content
- Country of origin for available engines
- Country of origin for available transmissions
- U.S. manufacturing workforce
A vehicle does not earn a place on the list simply because final assembly occurs in the United States. Parts sourcing, powertrain production and manufacturing employment also contribute to the result.
For shoppers interested in supporting U.S. manufacturing, the index provides more context than a single “made in” label.
Ford Expedition: Built in Kentucky
Ford assembles the Expedition at its Kentucky Truck Plant in Louisville, Kentucky, alongside the Ford Super Duty and Lincoln Navigator.
According to Ford, the plant employs about 8,900 people, including more than 8,300 hourly employees.
The Expedition’s place on the American-Made Index adds another point of interest to a full-size SUV already designed around capability and space. With three rows of seating, generous cargo room, and available towing capability, the Expedition is built for families whose everyday driving may include everything from school and work to road trips and weekends away.
For shoppers comparing full-size SUVs, its U.S. manufacturing story adds another dimension to the decision.
Ford Explorer: Built in Chicago
The Ford Explorer also ranked among the top 15 vehicles on the 2026 American-Made Index.
Ford builds the U.S.-market Explorer at its Chicago Assembly Plant, which opened in 1924. Ford reports that the plant employs about 4,600 people and currently produces the Explorer, Police Interceptor Utility, and Lincoln Aviator.
For generations, the Explorer name has been closely associated with family travel and everyday versatility. Today’s three-row Explorer continues that legacy in a midsize SUV that is comfortable for commuting, carpools, errands and longer trips.
Its inclusion on the American-Made Index links that familiar Ford nameplate to a long-running U.S. manufacturing operation.
Ford’s U.S. Manufacturing Story Is Bigger Than Two SUVs
The Expedition and Explorer are part of Ford’s much broader manufacturing presence in the United States.
Ford reports that it assembled more than 2 million vehicles in the U.S. in 2025, more than any other automaker. The company also says it employs approximately 56,300 hourly manufacturing workers nationwide.
The Ford Mustang also earned a place on Cars.com’s 2026 American-Made Index, adding another recognizable nameplate to the list.
For shoppers, those numbers help put the Expedition and Explorer’s recognition into perspective. These two SUVs are not isolated examples. They are part of a manufacturing network spanning multiple U.S. plants and supporting tens of thousands of workers.
Two Ford SUVs, Two Different Ways to Travel
The Explorer and Expedition serve different needs, but both bring three-row versatility to the Ford SUV lineup.
The Explorer offers a midsize footprint that works well for families who want passenger space without moving into a full-size SUV. The Expedition steps up in size, cargo room, and available towing capacity for drivers who need more room and muscle.
Now both have another distinction: recognition among the most American-made vehicles of 2026.
Visit South Bay Ford in Hawthorne, CA, to compare the Ford Explorer and Ford Expedition in person, explore their features and cabin space, and find the SUV that fits the way you drive.